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Industrial Water Softener

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MOQ : 1 Unit

Industrial Water Softener Specification

Usage
Reduces Water Hardness for Process / Boiler / Cooling Tower / Laundry / General Use

Accessories
Brine Tank, Salt Measuring Device, Distribution System, Sampling Valve

Flow Rate
1 m/hr to 50 m/hr

Technology
Cation Exchange Resin based Softening

Type
Industrial Water Softener

Material
FRP (Fiber Reinforced Plastic) / Mild Steel (MS)

Purifying Function
Ion Exchange Process

Power
No electrical power required for operation (Manual/Automatic type depend on model)

Valve Type
Multiport Valve / Automatic Valve

Installation Type
Floor Standing

Temperature
5C to 50C

Water Source
Borewell Water / Municipal Water / Ground Water

Dimension (L*W*H)
Customizable as per capacity (Typical L*W*H: 450x450x1600 mm to 1000x1000x2200 mm)

Voltage
230V AC / 50Hz (for automatic models only)

Weight (kg)
Depends on model (40 kg to 250 kg approx.)

Mounting Type
Vertical

Capacity
1,000 LPH to 50,000 LPH

Drain Line Flow Control
Included

Brine Draw Facility
Yes

Resin Type
Cation exchange (strong acid) resin

Resin Volume
25 to 500 liters (based on model)

Body Coating
Epoxy powder coating (MS models)

Inlet Hardness Tolerance
Up to 1000 ppm as CaCO3

Outlet Hardness
<5 ppm as CaCO3

Connection Size
1 to 4 BSP/NPT

Pressure Requirement
2 to 4 kg/cm

Regeneration Method
Automatic / Manual Salt Regeneration

Control System
Electromechanical / PLC based (for automatic models)

Industrial Water Softener Trade Information

Minimum Order Quantity
1 Unit

Main Export Market(s)
Australia, North America, Eastern Europe, Western Europe, Middle East, Africa, Central America, South America, Asia

Main Domestic Market
North India

About Industrial Water Softener

We are successfully catering to the requirements of clients by offering a premium range of Industrial Water Softener. Manufactured using quality materials including MS, MSRL and FRP at our state of the art machining facility, these softeners have high capacity polystyrene bread type cation exchange resin for effective water softening. Our Industrial Water Softener is used in diverse industries for different application like beverage & food preparation, textile processing, cooling water make-up and boiler feeding. In addition to this, our softeners can easily eliminate various water hardening minerals including calcium and magnesium.

Features:

Easy operation
Zero maintenance
Compact design

Features:-

use internationally quality materials of construction, introduced for the first time in india
Pperating in manual
Incorporate high capacity polystyrene bread type cation exchange resin which is remarkably stable and has a long life

Efficient Water Softening for Industry

Our industrial water softeners ensure consistent and efficient removal of hardness from water sourced from borewell, municipal, or groundwater supplies. By utilizing strong acid cation exchange resin, the system delivers softened water ideal for boilers, cooling towers, laundry, and diverse process applications, protecting equipment and enhancing process efficiency.

Adaptable Design and Operation

With a wide range of resin volumes, connection sizes, and customizable dimensions, these softeners adapt seamlessly to varying project requirements. The models support both manual and automatic regeneration, offer multiport or automatic valves, and include essential accessories such as brine tanks and flow controls, ensuring user-friendly operation and maintenance.

Rugged Materials and Advanced Control

Constructed with FRP or epoxy-coated mild steel, the water softener tanks offer high durability and corrosion resistance. Automated models feature PLC or electromechanical controls for convenient operation, while manual versions require no electric power, providing operational flexibility even in challenging industrial environments.

FAQs of Industrial Water Softener:

Q: How does the ion exchange process work in your industrial water softener?

A: The softener utilizes a cation exchange resin, where calcium and magnesium ions in hard water are replaced by sodium ions. This process occurs as water passes through the resin bed, effectively reducing hardness and producing softened water suitable for industrial applications.

Q: What types of water sources are compatible with these water softeners?

A: These softeners are compatible with borewell water, municipal water, and groundwater, accommodating a wide range of inlet hardness up to 1000 ppm (as CaCO3) and delivering an outlet hardness of less than 5 ppm (as CaCO3).

Q: When is automatic regeneration preferred over manual regeneration?

A: Automatic regeneration is recommended when continuous operation and minimal manual intervention are required, particularly in large-scale or critical industrial processes. Manual regeneration suits facilities with lower water consumption or where occasional, scheduled maintenance is preferred.

Q: Where should the industrial water softener be installed within a facility?

A: The softener should be floor-mounted on a level surface close to the main water supply line, ideally upstream from equipment such as boilers, cooling towers, or process lines to ensure maximum protection and efficiency.

Q: What are the benefits of having a strong acid cation exchange resin in these models?

A: Strong acid cation exchange resin provides efficient and rapid ion exchange, ensuring high-capacity softening even under heavy loads. This results in consistently low outlet hardness and extended resin life, reducing operational costs and maintenance frequency.

Q: How can users monitor and control the regeneration process?

A: For automatic models, users can monitor and control regeneration via PLC or electromechanical panels, enabling precise scheduling and operation. Manual models use multiport or automatic valves for simple brine draw and flushing processes; both types include a salt measuring device and sampling valve for added operational assurance.

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